Systems Automation and Management

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SAM TRAINING

We offer SETA approved courses for:

Simatic S5 Basic
Simatic S7
X5/X7 CPU
Profibus
OPC
Simatic WinCC

Simatic S5-115U,Simatic S5-135U &Simatic S5-155U

Basic Course

1. Introducing PLC Simatic Family
2. Programming language PLC Step5 in LAD(ladder diagram), CSF(Control System Flowchart), and STL(Statement List)
3. Basic Logic Operation AND, OR, XOR and their combinations in LAD, CSF, & STL
4. Basic Programming PLC Step5
5. System Addressing I/O
6. Program Structure Step
7. Programming Steps
8. Block Operations (Transfer, Compare, Delete)
9. Testing and Monitoring program
10. Logic Operation RS Flip flop(Set Reset Priority)
11. Timer Operation
12. Counter Operation
13. Comparison Operation
14. Basic Trouble shooting

Advanced Course

1. Function Block Programming
2. Data Block Programming
3. Trouble Shooting

Using Status Variable and Force Variable

Applying Force Output

Cross Reference List (X-RF)

Restart CPU

Reset CPU (Normal reset and Overall Reset)

Handling CPU Error (ISTACK)

4. EPROMS Programming
5. Analog Signal Processing
6. Documentation

Creating Symbol Table (Assignment List)

Print Out PLC Program

Simatic S7-300 & Simatic S7-400

Basic Course

1. Introduction
2. System Overview
3. Step 7 Software
4. Setting the PG I/F
5. Configuring Hardware
6. Module Status
7. Memory Layout
8. Symbols
9. VAT Table
10. Bit Logic Instructions
11. Numbering Systems
12. Load and Transfer Instructions
13. Timers
14. Counters
15. Data Blocks
16. Clock Byte

Intermediate

1. Math Operations
2. Functions
3. Compare Operations
4. Function Blocks
5. Monitor With Path
6. Jump Instruction
7. Analog I/O
8. Profibus DP
9. Reference Data
10. Compare Blocks
11. Forcing
12. Troubleshooting
13. Common Tasks

Advanced Course

1. Functions
2. Data Blocks
3. Function Blocks
4. Copy Functions
5. Memory Concepts
6. Shift and Rotate Instructions
7. Multiple Instances
8. Word Logic Instructions
9. Clock Functions
10. Introduction to SCL
11. SCL Program Structure
12. SCL Program Statements
13. Debugging
14. PID Control
15. SFC Fundamentals
16. Simatic S7-GRAPH Programming

X5/X7 CPU

Advanced Course

1. MigrationSimatic S5 / X5 example
2. Link the X5 to Industrial Ethernet
3. Programming techniques
4. What has to be taken into account with different CPU types?
5. What has to be taken into account with indirect addressing?
6. Upgrade from X5 to X7
7. S5 becomes a Simatic S7
8. Which steps have to be taken?
9. X7 in the Step 7 project
10. Analysis of a runningSimatic S5 program

PROFIBUS

PROFIBUS parameterization, Diagnostics and Troubleshooting

1. Planning
2. Error prevention,
3. Fault diagnosis and troubleshooting.
4. Presentation of diagnostic facilities (including appropriate tools)
5. Interpretation / evaluation of error images (fault localization)
6. Measures to deal with identified errors
7. Types of Profibus (FMS, PA, DP)
8. Bus topologies, cable length, drop lines
9. System components (PG / PC, PLC, Repeaters, DP-DP coupler)
10. Configuration of a Profibus DP system (Master, Slave, Token Ring, Baud rate, addresses)
11. GSD file
12. Building / wiring of a Profibus DP network
13. Hardware parameterization of a Master
14. Hardware parameterization of a Slave
15. Connection parameterization for the data acquisition
16. Connection parameterization between Master and Slave
17. Typical errors in the parameterization
18. Search for cabling error
19. Detection of hardware faults
20. Errors during Bus extension
21. Diagnostic possibilities with Step 7
22. Possibilities for error prevention

OPC

1. Introduction to OPC
2. OLE for Process Control
3. OPC Foundation, OPC Europe, activities
4. Basics OPC
5. Overview OPC specifications
6. Data Access 2.05/3.0
7. Alarm & Event
8. Historical batch data
9. Forecast: OPC and XML
10. OPC in network
11. DCOM configuration
12. Data transfer via OPC and Ethernet
13. Data transfer via OPC and Modbus/TCP
14. Data transfer via OPC and MPI
15. Forecast: OPC and XML
16. OPC communication with Simatic S7 /Simatic S5 PLCs
17. Design in principle
18. Communication blocks in the PLC
19. Optimization of OPC communication in PLC programm
20. Overview: Clients on the market
21. Configuration of typical Clients (IFIX, Intouch, WinCC...)
22. Introduction to development of a simple OPC Client for connectingwith data bases and for visualization with Visual Basic based on OPC Data Access
23. Error classification
24. Error handling
25. Troubleshooting

Simatic WinCC

1. Graphical displays
2. Standard and graphics objects,
3. Buttons and sliders
4. Check and radio boxes
5. Display and application windows
6. OLE objects ActiveX Controls (e.g. to display Trend and f(x) curves)
7. Input and output fields
8. Text lists
9. Bar charts
10. Status displays
11. Collective displays
12. Develop an understanding of drivers and data transfers between Simatic S7 andSimatic S5.
13. Adding and amending alarms including creation Storage and archive
14. Message structure and Message text
15. Adding and amending real Time Trending and displaying archiving
16. Reporting - archived data can be reported to paper
17. Introduction to VBA to customise the project.

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